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What is the principle of a microwave catalytic reactor
2025-4-26 publish
The microwave catalytic reactor is a device that combines microwave heating technology and catalytic reaction principles. Its principle is as follows:
The principle of microwave heating
Microwave is an electromagnetic wave with a frequency ranging from 300MHz to 300GHz. Microwave heating utilizes the electromagnetic field of microwaves to act on the molecules of substances, causing the molecules to polarize. In a microwave field, polar molecules (such as water molecules, organic molecules, etc.) will rapidly swing and rotate along with the frequency of the microwave. The molecules rub and collide with each other, converting the electromagnetic energy of the microwave into thermal energy, thereby achieving rapid heating of substances. This heating method is different from the traditional one. It starts heating from the inside of the substance and has the advantages of fast heating speed, uniform heating and high thermal efficiency.
Principle of catalytic reaction
In chemical reactions, the role of a catalyst is to lower the activation energy of the reaction, enabling it to proceed more rapidly and efficiently at lower temperatures and pressures. Catalysts usually have special surface structures and active centers. Reactant molecules are adsorbed on the surface of the catalyst, and then undergo chemical reactions under the action of the active centers. After generating products, they are desorbed from the surface of the catalyst.
The synergistic effect of microwave and catalysis
Enhanced mass and heat transfer: Microwave heating can generate microscopic "hotspots" within reactants and catalysts, accelerating the movement and diffusion of molecules and intensifying the mass transfer process. Meanwhile, the electromagnetic field effect of microwaves can also improve the temperature distribution on the surface of the catalyst, making the heat transfer more uniform and avoiding local overheating or overcooling, which is conducive to maintaining stable reaction conditions.
Enhancing catalyst activity: Microwave electromagnetic fields may affect the surface structure and electron cloud distribution of the catalyst, thereby altering the properties of the active centers of the catalyst and improving its activity and selectivity. For instance, microwave action may expose the active sites on the surface of the catalyst more, or promote the adsorption and activation of reactant molecules on the catalyst surface, thereby accelerating the reaction rate.
Promoting reaction progress: The non-thermal effects of microwaves (such as the polarization effect of electromagnetic fields on reaction molecules and their influence on reaction intermediates, etc.) may alter the kinetic process of the reaction, causing it to proceed along a more favorable path, reducing the activation energy of the reaction, and further promoting the catalytic reaction.

The microwave catalytic reactor takes advantage of the unique benefits of microwave heating and the principle of catalytic reactions. Through the synergistic effect of the two, it achieves efficient and rapid chemical reactions and has wide applications in fields such as chemical synthesis, material preparation, and environmental protection.
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